Mold standard parts in China in period of declining overall run rate
Published on December 28 2012
Die standardization work including mold technology standards development and implementation, production and application of mold standard parts as well as work relating to advocacy, implementation and promotion of standards. Die standardization work started late in China, as well as advocacy, implementation and promotion of small, mould standardized lagged behind production, lagging behind many industrialized countries in the world. According to the Association Secretary-General Luo Baihui International die introduced, die abroad in developed countries, such as Japan and the United States, and Germany, die standardization work has almost 100 years of history, standards, mold standard parts of the mould production and supply, has formed a complete system. Standardization of mould in China is from "national mold Standardization Technical Committee" set up until 1983 began. At present, China has about 20,000 die production unit, mold production has a great development, but compared to the requirements of industrial production, is not suitable, one important reason is that mold standardization and the level is not high.
Includes four broad categories of standard mould standardization system in China, namely: mold base, mold processing quality standards, standards of mold parts and mold production-related technical standards. At present, China's more than more than more than 50 mold standards have a total of more than 300 standard, and auto stamping die parts 14 universal device and 244 species, a total of 363 standard. Development and advocacy to implement these standards, raise the level of the China mould standardization and standards.
Association Secretary-General Luo Baihui International die, mold standardization, I started late, die standard-production, sale, promotion and application work is relatively backward, so die standard-specification, supply delays, poor compatibility of less protracted, so die standard-use coverage has been low. Although due to the intervention of foreign-funded enterprises in recent years, has had a larger increase in the proportion, but all in all was very low. According to preliminary estimates, at present the proportion is roughly between 40% per cent. And internationally more than 70%, more than 80% small and medium molds in them. Due to the nature of mold enterprises in China and the region, mold standard parts using the cover there is a big difference. Foreign-funded enterprises to be higher than other enterprises, enterprises in the South than the North high. This is most evident in Guangdong. Brings together a large number of foreign-funded enterprises in Guangdong, they have led other business ideas and market development, Guangdong die mold standard parts of enterprise using far more coverage than other parts of the mould. Implement the mould standard, using standard components for dies, not only can effectively improve the quality, and reduces mold production costs and significantly reduces mold production cycle. Relevant statistics show that mold standard parts mould processing work for the enterprise 25% per cent saving, reduces mold production cycle 30% per cent. As industrial products more varieties, small bulk, personalization, development of fast cycle production, in order to enhance the ability to adapt quickly to market economy and competitiveness, mold production period is increasingly important today, standardization of mold is more significant.
Thanks to the standardization of mould in China started late, progress slow, coupled with the past "large and comprehensive" and "rollout", "own-since the distribution of" effects of stereotypes and, therefore, less mold standard parts in China has long been a variety of specifications, production scale is small, the flow is not clear. Even currently produces more mold, guiding push, putting pipes, elastic elements, middle and low product, less high-end products. Some foreign-funded enterprises produced high grade mould standard parts, affecting its application due to expensive.
Association Secretary-General Luo Baihui International die noted that mold standard parts suitable for the professionalization of social mass production, but the country has long had been scattered, chaotic, bad situation. The so-called "San", point too many too mainly mold standard parts production plants, rarely forming economic lot. The so-called "chaos", mainly standards, enterprises often according to GB, row and past several standard and enterprise standard of the Ministry of production, but also by Japan, Germany, the United States, Switzerland and other foreign standards and foreign business enterprise standard of production. At the same time, mold standard parts market, chaotic competition caused many adverse consequences. The so-called "poor", are standard components for dies and the poor quality of enterprise inefficiency. In recent years, with the intervention of foreign-funded enterprises, which, although improved, but have not fundamentally changed. Production compared to the need, there is a large gap. On the part of the enterprise from the quality and level of effort, but only on the price issue, resulting in excessive prices resulting in shoddy work, were used later, declining quality, thereby affecting many enterprises, making mold standard parts overall margins decline, some even to the brink of loss.