Counting Japan bearing characteristics of enterprise production and management

Published on December 13 2012

How to make domestic bearing industry due to fierce competition in the market continues to develop, improving the quality of products, opening up new potential markets, increasing bearing products on the international market share and competitiveness, is domestic bearing industry at present urgent problem to solve. Japan is the precision bearing manufacturing power, at the level of product development, design, manufacture, process, product quality and production equipment are in the forefront of the world.

For further insight into Japan bearing production, market situation, recently, Japan Kobe Mayor invited, by planning and Marketing Department of China machinery industry Federation and the China Council for the promotion of international trade CCPIT machinery China bearing industry Mission jointly organized recently for Japan for a 10-day visit, to a successful conclusion. Delegation by China machinery Industrial Federation Deputy Secretary-General Song Xiaogang any head of, China machinery Industrial Federation planning and market Department consultant, and China bearing industry senior expert Sun Zhenbin any consultant, delegation members by China bearing industrial association, and Harbin bearing group, and Luoyang bearing group limited, and Chongqing Yangtze River bearing industrial limited, and Zhejiang xinchang West key grams bearing limited, and Fujian province Nanan bearing limited responsibility company, 13 a units total 24 people composition. Delegation members visit Japan after bearing manufacturers, Japan advanced production technologies used in business feel deep. After returning to Taiwan, will soon be part of the applied technology and management methods to their own businesses. Japanese bearings in this communication and exchanges among business leaders, to further promote the Sino-Japanese trade between enterprises.

View in the members of the delegation visited Japan bearing product has the following characteristics:

First, advanced technology equipment, product manufacture, high efficiency double

About Japan Enterprise workshop, rows of neat device code, motors roaring, shop floor operatives is very small. Have a substantial volume of standard bearings, which is basically responsible for 1~2 production lines per person. From parts Shang material, and loaded card, and processing, and test to cleaning, and Assembly, and coated oil, and packaging, series of of processing program, full by high fine efficient automation equipment completed, advanced of processing detection technology, as since adaptation grinding technology, and online measurement technology, and fault since diagnosis technology, has general using, to reduced has human factors caused of products quality does not qualified, and efficiency very high. Japan transfer line for machining bearing production grinding of ball bearings and two models, a process for the transfer line for machining process grinding device, a line inside and outside the ring there are 18 devices, one guard 2 grinding and Superfinishing. 6,200/grinding and Superfinishing line beat 4.8 seconds, workshop total 8 line, guarded by 4 people, monthly production of 1 million units. Another mill loading line is made up of 27 units, only 2 people care, monthly output of 400,000 units.

II, the creation of specialized production patterns and maintain high quality brand

Japan bearing production mainly heat treatment processes, grinding process, Assembly process. Full outsourcing of all roughing operations and parts, each part is 2~3 companies, the company supplies. This specialization patterns create good benefits for enterprises, labour productivity per person more than 3 million Yuan. Whether it was NSK or NTN, is known throughout the world, no doubt is due to the high quality of sake. Ultra-high precision requirements for customers, they have consistently reported the highest reliability. They advocate standardization of global production base of production, almost half of NSK brand of ball bearings in overseas factories, you are able to maintain and Japan the same standard of high quality local production. That is why, bearing as a leader of the NSK, NTN, always synchronized with the most cutting-edge technology together.

Three, adjusting the industrial structure, adapted to the market needs

Japan bearing enterprises in structural adjustments, changing marketing strategies, change the attack to youjinyoutui. Its strategy is characterized by: implementation of closed, stop, and, turning, optimization. Development advantages of product markets, shrinking vulnerable products market. General bearing reorientation to high volume, low cost; multi variety and small batch bearing products to unit its reorientation. Japan's enterprises generally focus on product development, in the context of economy of the country, based on the global strategy for development. Featured products has introduced its own enterprises, according to users ' needs before the host input made meets the requirements of a host of new products, win the trust of consumers around the world.

Four, Japan bearing enterprise-oriented manufacturing technology and process development

The delegation visited factories, enterprises are highly automated production line and automatic detection. But on the production line, not all equipment is the most advanced, and some are equipment of the 20th century, 60 or 70, and production lines work together, and be able to guarantee the quality of products, thanks to Japan enterprises general development of production technologies. Delegation visits most of the enterprise is the production of plants, but technical development department has a strong development capability, focus on development of new products while also focus on production technology and process development and innovation, so as to ensure the quality of products.